Duggal
Ci wàllu defar yu mag yu melni batëri oto yu bees ak jumtukaayi elektronik yu jaar yoon, xaralay soudure yu yàgg yaa ngi jànkoonte ak ay jafe-jafe yu melni saytu deformaasioŋ tàngoor bu jafe ak lëkkaloo tol yu woyof yu dul dëgër. BiSoudeur buy denc energie, ak ay màndarga decharge ci saasi ci millisegond{0}}, nekk na jumtukaay bu am solo ngir saafara jafe-jafe soudure ci niveau micron-. Done yu liggéeyukaay yi dañu wane ni dayo marse dencukaay energie bu waa Chine yegg na 6.8 milyaar ci CNY ci 2023, ak yokkute bu mat 19.3% ci at mi. Artikle bii dafay joxe jàngat bu xóot ci njàngalem xarala yi, parametre yu am solo yi, ak jëfandikoo gi ci liggéeyukaay yi ci soudeur yiy denc energie, di joxe tegtal gëstukat ci liggéeyukaay yiy defar ay jumtukaay ci tànneef ak gëna mëna liggéey.
I. Njàngalem xarala ak liggéey bu bees
1. Energie bu am kàttan buy denc jumtukaayu decharge ci saasi
BiSoudeur buy denc energiedenc kuuraŋ ci bànku kondansatër yu am voltage bu kawe (kapasite 5000-200,000μF) ba noppi bàyyi kuuraŋ ci saasi ak courant bu yegg ba 300kA ci diir bu weesuwul 2-15ms:
- Densité Energie:Densité courant bi ci barab bu nekk dafay romb 500A/mm2, muy 5-8 yoon li soudeur yi daan am ci cosaan.
- Kontrolu dugal tàngoor ci anam wu jaar yoon:Duru cycle thermique de soudure dafay gàtt ba ci 20ms, te tàngoor-zone biñ laal yaatuwaayam dafa néew wala tollu ci 0.2mm.
- Done yiñ jëfandikoo ci benn kompiñi buy defar batëri dañu wane ni xarala yii dañuy saytu coppite yi ci diametre nugget bi ci diggante ±5μm ngir soudure aluminium foil bu 0.1mm.
2. Sistemu pressurasioŋ bu am ñatti pacc
- -Etape de pression(50-200N): Dindi bërëb yi ci pièce de travail bi ba noppi defar bañaale bu dëgër.
- etape de soudure(300-800N): Kontrolu preesioŋ buy dinaamise ±1%, ngir mëna wax ni projection bi dafay daanu lu ëpp wala lu tollu ci 98%.
- tëye etapu pression(100-300N): Dafay gëna dëgëral nugget bi ba noppi wàññi fi yaxxu ci bërëb yi.
Ginaaw bi defarkatu kaptër bi defee ko, porosité soudure bi wàññeeku na joge ci 1.2% wàcci ba 0.05%.
3. Sistemu kontrôle bu am xel
- Dafa am processeur DSP bu 32 bit, muy mëna doxal ci 0.1ms.
- Dafay jàppale anam yi ñuy génne gradient energie (lu melni, pulse bu mag + pulse tàngoor), di saafara jafe-jafe xar-xar yi ci soudure asiye bu am doole bu kawe.
- Ginaaw ñu jëfandikoo xaralay pulse yu bari, benn entreprise soldaar yokk na dooley 30CrMnSiA ci 850MPa dem ba ci 1100MPa.
II. Sistemu parametru core
1. Màndarga yi gëna am solo
| Xeetu paramet | Gamme teknik | Standard bu jaar yoon |
|---|---|---|
| sarse tension | 200 ba 800 VDC | ±0.5% |
| Waxtu decharge | 1-20ms | ±0,05ms |
| Presioŋ elektrod | 50-1000N | ±0.8% |
| Energie biy génn | 0,1-200kJ | ±1% |
2. Design Electrode bu amul fenn
Materiaal yu bees:Jëfandikoo Cu{0}}W (70/30) macceer composite, dëgër ba HRB 85, dundu liggéey bi yokk ba 150,000 barab.
Optimisation structurel:Defarum electrode bu am conique dafay gëna yombal 40% ci séddaleb densité courant bi.
Ginaaw bi defarkatu lëkkalekaay bi jëfandikoo ko, bariwaayu wecci electrode yi wàññeeku na joge ñaari yoon ci turnu bu nekk wàcci ko benn yoon ci ayu-bis bi.
III. Xeetu jëfandikoo gi ak jàngat njariñ yi
1. Energy bu bees
- Batëri lëkkalekaay Tab Soudure:Souder 0.05mm band nickel + 2mm boole borne përëm, diametre nugget Φ1.2mm±0.05mm.
- Àndaaleb sistemu dawal kuuraŋ:Dafay def soudure tóol silisium laminé, bañaale intercouche bu néew wala bu tollu ci 0.5mΩ.
Doxalinu benn defarkatu oto bu mag dafa wane ni jëfandikooSoudeur buy denc energie yokk efficacité defar module batëri ci 120% ak wàññi energie soudure ci 65%.
2. Defar elektronik bu jaar yoon
- Telefoon portable FPC soudure carte de sircuit flexible:0.03mm foil de cuivre diametre barab de soudure Φ0.15mm, tàngoor -zone biñ laal Lu néew wala tollu ci 50μm.
- 5G RF aparey de soudure:Revêtement d'argent bu lakk -<0.1%, impedance fluctuation ±2%.
- Ginaaw ñu dugal aparey bi, defarkatu elektronik bi dafa yokk produit bi njëkk -pass yi joge ci 92% yegg ci 99.99%.
3. Defar ay aparey pajum
- Lame biscalpel ak manche de soudure:316L acier inoxydable force cisage bu gëna mag wala bu tollu ci 500N.
- Emballage capteur implantable:Titanium alloy de soudure hermétique à 10 ?? Pa·m3/s.
- Ginaaw bi defarkatu aparey ortopedik bi defee ko, limu produit bi mëna muñ sterilisasioŋ yokk na joge ci 50 dem ba 200 yoon.
IV. Gitu tànneef jumtukaay
1. Tegtale matrix model
| Xeetu model | senaario yiñ mëna jëfandikoo | Màndarga yi ci xarala yi | Diiru ROI |
|---|---|---|---|
| Koom | Elektronik | Benn banku kondansatër, energie bu néew wala bu tollu ci 10kJ | 6-8 weer |
| usine | Piyeesu oto | Kondensatër yu bari -paralel, doole gu néew wala tollu ci 50kJ | 10-12 weer |
| Soldaar-Njàngale | Aérospatial | Sistem buñ seddal ci ndox, energie bu néew wala bu tollu ci 200kJ | 18-24 weer |
2. Modelu dogal ci tànneef
- Yaatu matériel bi:0.05{3}}0.3mm tann xeetu mikro, 0.3-3mm tann xeetu digg, 3-8mm tann xeetu diis.
- Jamonoy defar bi: >60 barab/simili dafay laaj sistem buy dundal otomatik bu am ñaari -staasioŋ.
- Liñuy laaj ci kalite:Produit yiñ defaree grade soldaar dañu wara am modulu buy saytu nivo μΩ{1}} buy saytu mbañ mi.
V. Xarala yu bees yi
1. Yeesal bu am xel
- Sistemu seexal numérik:Dafay wàññi diiru debugging ci 80% jaaraleko ci preview soudure virtuel.
- IA Kalite Xalaatal:Suñu sukkandikoo ci reso neuronal biñ tàggat ci 20 000 ensemble done ci soudure, njubte ci xàmmee fi yaxxu lu ëpp wala lu tollu ci 99.5%.
2. Njàngalem sakkanal kuuraŋ bu wert
- Jëfandikoo ay aparey yu am doole GaN, yokk njariñu soppi energie joge ci 85% dem ba 95%.
- Sistemu defaraat tàngoor wu baaxul mën na wàññi energie bi klimatisëer bi di jëfandikoo ci atelier bi ci 30%.
3. Njàngat modular
- Banku kondansatër, unité de pression, ak armoire de contrôle ñu ngi modularise seen bopp, jàppale coppite yu gaaw ( Lu néew wala lu tollu ci 15 simili).
Dafay yaatal ay modulu fonction yu bari yu melni saytu soudure ak raxas laser.
Tëjteel
Bi mu nekkee jumtukaay bu am solo ci wàllu defar ci anam wu jaar yoon, Soudeur buy denc energiemooy jiite coppite ak yeesal defar bu mujj ak xaralaam yu am solo yu melni millisegond -kontrol energie ak mikron-niveau geometrik njub. Done yi dañu wane ni ligne yi ñuy jëfandikoo ngir defar ay aparey mën nañu def lu tollu ci 99,98% ci soudure bi, ba noppi wàññi njëgu liggéey bi ci 40%. Ak boole xarala yu bees yu melni seex numérik ak algorithm IA, soudeur yu bees yiy denc energie dina ñu def jéego yu am xel ci "parametre yiy gëna xéewale seen bopp ak di àtte seen bopp kalite." Ci liggéeyukaay yiy defar ay mbir, jëfandikoo palanteer bi ngir yeesal xaralay soudure dencukaay energie dina nekk jéego bu am solo ngir taxawal njariñu joŋante ci liggéeyukaay yu am solo yu melni energie bu bees ak semi-conducteurs. Ci ëlëg, njubteg génnug energie ci soudeur yiy denc energie ñu ngi seentu mu romb ±0.2%, ba noppi tolluwaayu soudure bi dina yokk ci ñaari yoon daale ko ci 0.01mm ba 10mm, di joxe ndimmbalu xarala yu gëna am doole ci defar bi.
