Duggal: Luxus metalurgik bu milisegond
Benn njàngale bu bawoo ci usine bu bees buy defar pièce oto yu am energie: ñàkka toppatoo sistemu seddal bu masin soudure spot frequence medium- moo jur modulu IGBT bu tàng lool ba noppi lakk. Benn defar daa yegg ci ¥120,000, ba noppi ñu taxawal liggéey bi moo waral ñu ñàkk lu ëpp ¥2 milioŋ. misaal bii dafay wane ni gëstub science ak sistemik ci toppatoo bi mën na wàññi limu yàqu ciSoudeur à point MFDCci 80% ak yokk stabilite kalite soudure ci 50%. Artikle bii dafay joxe jàngat bu xóot ci sistemu toppatoo siklu dundu bu mat ngir masin soudure spot yu yam -.
I. 8 mbir yu am solo yiñ wara toppatoo bis bu nekk (bis bu nekk/turne bu nekk)
1.Xool "Màndarga dundu" yi ci sistemu Electrode
- Saytu màndarga electrode bi (standard: yokk diametre Lu néew wala tollu ci 0.2mm).
- Natt coppite yi am ci preesioŋ electrode bi (deviation biñ may ±3%).
- Jëfandikoo ci benn kompiñi buy defar aparey ci kër: Ginaaw ñu defaree base de done ngir scanner 3D ngir am catu electrode, dundu electrode dafa yokk lu tollu ci 40%.
2.Parametre yu am solo yi ci sistemu seddal bi
- Xool tàngooru ndox miy dugg (25±5 degre lañu digal).
- Xool debit bi (standard Lu ëpp wala lu tollu ci 8L/min).
- Njàngale mu metti mi juge ci benn usine buy defar wen: pH coolant bi dafa weesu liñ tëral, moo waral corrosion ci tuyo yi ak jafe-jafe yuy wéy di senn ci diiru 3 weer.
3.Assurance bu jaar yoon ngir sistem pneumatik bi
- Saytu niveau diwu bi ci ñatti unité yi (def niveau 1/3-2/3).
- Etalone manomètre bi (deviation bu néew wala bu tollu ci 0.02MPa).
- Li bees ci wàllu toppatoo bi bawoo ci usine pièce auto: Ginaaw ñu samp ay capteur yu xarañ, diir bi ñuy tontu ci jafe-jafe yi ci presion bi wàññeeku ba 30 seconde.
II. 5 Mbir yiñ wara toppatoo saa yu nekk (ayu-bis bu nekk/weer wu nekk)
1.Ci-Xool bu xóot bi ci sistemu kuuraŋ bi
- Serre boulong yiy boole busbar DC (valeur couple 45N·m ±5%).
- Saytu kàttan banku kondansatër (kàttan decay Lu néew wala tollu ci 5%).
- Standard yi bawoo ci benn entreprise soldaar: Jëfandikool LCR meter weer wu nekk ngir gis valeur ESR capacitor, joxe 3 weer ci teel artu su amee ay jafe-jafe.
2.Etalonnage bu jaar yoon ci jumtukaayi mekanik
- Lubrifier mekaniism yiy tegtal (jëfandikool NLGI 2# beurre bu am litium-).
- Saytu bayaal bi ci wàllu transmisioŋ (standard bu néew wala bu tollu ci 0.05mm).
- Li gëna am solo ci wàllu toppatoo bi bawoo ci usine elektronik bu jaar yoon: Ginaaw ñu jëfandikoo ay interferometre laser ngir etalonnage, baamtu positionnement mekanik bi dafa yokk ba yegg ci ±0.01mm.
3.Yeesal doxalinu sistemu kontrôle
- Backup parametru soudure yi (ñaari dencukaay disk yu dëgër yi ñuy digal).
- Yeesal xeetu losisel bi (xool losisel bi ñeenti yoon ci at).
- Jëfandikoo digital bu bawoo ci benn entreprise energie bu bees: OTA yeesal na njubteg seytu courant bu joge ci ±3% dem ba ±1%.
III. Doxalal dundu gi ci cër yu am solo yi (trimestre/at mu nekk)
1.Toppatoo buy tere module IGBT
- Wecci pat thermique (ñu ngi lay digal nga def ko 2000 waxtu yu nekk).
- Saytu mbañeelu isolation terminal ( lu ëpp wala lu tollu ci 100MΩ).
- Done yu bawoo ci defarkatu aparey yi: Toppatoo saa yu nekk mën na yokk dundu IGBT ci diggante 5 ba 8 at.
2.Toppalu wérgi-yaramu Transformatër yi
- Saytu enroulement DC résistance (deviation bu néew wala tollu ci 2%).
- Natt courant grounding core ( lu néew wala lu tollu ci 100mA).
- Cas bu bawoo ci usine buy liggéey ci wen: Nataalu tàngoor infrarouge yi dañu gis risku tàngoor wu ëpp wi 6 weer ci kanam.
3.Toppatoo bu mat sëkk ci sistemu seddal ndox
- Raxasal reservoir ndox yi nga desinfekte leen (jëfandikool 5% ci asid sitrik).
- Saytu ndax hose bi dafa màgget (3 at yu nekk fàww nga wecci ko).
- Li benn defarkatu aparey ci kër jàngee: Ku ñàkka wecci hose yu màgget yi ci jamono, ndox mën na yàq aparey yu tollu ci ¥800,000.
IV. Pexe gëstukat yi ngir yoriinu mbir yuñ mëna jëfandikoo
1.Matriks tànneef jumtukaayu elektrod
- Xeetu jumtukaay bi|Senaario aplikaasioŋ|Dundu gu mat sëkk|Ciklu sol
- Krom zirkonium përëm|Plaque d'acier galvanisé|8000 poñ|500 poñ yu nekk
- Tungsten cuivre alliage|Soudure en alliage d'aluminium|3000 poñ|200 poñ yu nekk
- Experiaasu optimisation ci usine oto: Ginaaw ñu jëlee sistemu jëfandikoo bu grade, njëgu electrode wàññeeku na tollu ci 35%.
2.Xam-xam buy saytu filtre yiy jëfandikoo
- Alarm buy wuutale presion filtre ndox (dafay tàmbali ci lu ëpp wala lu tollu ci 0.15MPa).
- Fàttaliku wecci filtre air (ñu dajale 4000 waxtu).
- Li bees ci liggéeyukaay biy defar ay mbir yu jaar yoon: Ginaaw ñu samp ay modulu surveillance yu am xel, njubte gi ñuy wecci filtre yegg na 98%.
V. Coppite yiñ amal ci wàllu toppatoo dokimaa
1.Point yu am solo ngir tabax ay dokimaa elektronik
- Càmbaru tendaas ci parametre yu am solo yi (courant/presioŋ/tamperatiir).
- Sàrtifikaasioŋ dokimaa toppatoo bu sukkandiko ci Blockchain-.
- Yokkateg liggéey ci benn sosiete buñ lim: OEE ci jumtukaay yokk na joge ci 68% yegg ci 85%.
Yoonu jëfandikoo ngir toppatoo biy waaja am
- Càmbaru spectre yëngu (dajale siñaal yu ëpp 500Hz).
- Korelaasioŋ bu mag ci kalite soudure.
- Liggéeyukaay yu am xel yu bawoo ci benn liggéeyukaay bu mag: Njàqare ci wax luy waaja am yegg na 92%, ba noppi wàññi waxtu yi ñu waajalul ci 70%.
Conclusion: Maintenance mooy gëna am njariñ
Sudee cycle maintenance biSoudeur à point MFDCcoppite ci defar reactive dem ci maintenance predictive, te su OEE ekipmaa bi yokke ci 65% dem ba 90%, lim yooyu dañuy wane valeur bi sistem maintenance science defar. Liko dalee ci toppatoo bis bu nekk ci electrode yi ba ci revison sistem bi at mu nekk, liko dalee ci saytu yi ñuy faral di def ak loxo ba ci yoriinu wérgi-yaram bu am xel, toppatoo buñ yamale du yam ci yokk àppu ekipmaa yi waaye dafay nekk itam luy gëna am solo ci taxawaayu liggéeyukaay yi ngir gëna baaxal kalite ak njariñ. Defarkati masin yu am sistemu maintenance yu xarañ ñu ngi bind koom-koomu defar bu bees bi, masin bu nekk di defar yeneen ¥3 milioŋ ci valeur bi ñuy génne ci at mi.
