Duggal
Usine bu bees buy defar batëri oto yuy jëfandikoo energie wàññi na energie bi ñuy jëfandikoo ci benn soudure ci 28% ci yeesal modulu banku kondensatër bi ci seendecharge condensateur soudure à pointtëralin. Waaye, benn defarkatu aerospace gisna 40% ci njëgu soudure alloy titanium bi wàññeeku ndax ay jafe-jafe ci jëmmal sistemu electrode yi. Cas yii dañuy wane ni performancedecharge condensateur soudure à pointjumtukaay a ngi aju ci synergie bi ci composants core yi. Bi nga xamee ni sistem usine yi dañuy boole xaralay pulse yu am doole (courant yu yegg ba 100kA) ak seytu mekanik bu jaar yoon (jubluwaayu positionnement ±0.01mm), seen cër yu am solo dañuy boole ñatti sistem yu mag:dencukaay kuuraŋ, génne energie, akactuation bu jaar yoon. Artikle bii dafay joxe jàngat bu xóot ci man-mani xarala yi ak tànneefi 6 mbir yu am solo cidecharge condensateur soudure à pointmasin.
1. Module Bank Condensateur: Xolu dencukaay Energy
1.1
| Parametre | Standard usine | Standard soldaar |
|---|---|---|
| Kàttan | 10-200mF | 50-500mF |
| Nominal tension | 450-2000VDC | 600 ba 3500 VDC |
| ESR valeur | <5mΩ | <2mΩ |
| Dundu | 500000 sikl | 1.000.000 sikl |
Benn kompiñi bu bees buy liggéey ci wàllu kuuraŋ génne na 98% ci kuuraŋ ci diir bu weesuwul 0.3ms ci ay banku kondansatër elektrolitik aluminium bipolar (120mF ±1%).
1.2 Topoloji banku kondensatër
- Njariñu jëmmal modular:
Dafay jàppale yaatal paralel (ba 32 grup ci masin bu nekk).
Balance de tension intelligent (différence<0.5%).
isolation de faute (sistème de défaillance groupe unique).
2. Sistemu elektrod: Enersi buy génne
2.1 Tegtale ci jumtukaayi catu electrode
| Xeetu jumtukaay | Yorandi (%IACS) | Temp ( degré ) | senaario aplikaasioŋ |
|---|---|---|---|
| Krom zirkonium përëm | 85% | 550 | Soudure métallique générale |
| Wolfram-Përëm | 45% | 1200 | -aleage yu am poñ yu kawe- |
| Tasaaroo-Përëm buñ dëgëral | 90% | 600 | elektronik bu jaar yoon |
Benn liggéeyukaay bu am 3C dafa yokk àppu elektrod yi ci 50 000 dem ba ci 250 000 sikl ci jëfandikoo elektrod yuñ defaree gradient (tip: CrZrCu, base: CuW).
2.2 Sistemu jëfandikoo preesioŋ
Parametru dawal servo:
Pression bi gëna mag: 3000N
Duru tontu: Lu néew wala lu tollu ci 5ms
Baamtu njub: ±0.005mm
Benn usine pièce auto yokk na efficacité de soudure ci 40% ak motëri ligneer (200mm/s gaawaayu pressurisation).
3. Unité de contrôle de l'énergie: Yuur gu am xel
3.1 Màndarga yi
| Parametre | Module usine | Module buñ personaaliseer |
|---|---|---|
| Nominal tension | 1700V | 3300V |
| Courant bu mag | 50kA | 100kA |
| Gaawaayu weccoo | 0.5μs | 0.2μs |
Aar ci rang soldaar-:
Ñaari aaru ci courant bu ëpp (aparey + losisel).
Séddoo courant biy dox (deviation<3%).
3.2 Xool jëmmu onde de décharge
- Mënu modulaasioŋ forme onde:
Benn/yu bari-kommutaasioŋ ci anam puls.
Yaatuwaayu yaatuwaayu impuls bi: ±0.01ms.
Diggante puls yi: 1–100ms.
Benn kompiñi buy liggéey ci wàllu aérospatiale mën na dugg ci soudure titanium bu mat 1.2mm ci jëfandikoo forme onde yu am ñaari -impulse.
4. Module alimentation: chaine d'entrée d'énergie
4.1 Parametru dooley sarse bu bari -
| Parametre | Màndarga buñ miin |
|---|---|
| Nguuru sarse | 10-50kW |
| Gaawaayu sarse | Lu ëpp wala lu tollu ci 95% |
| Koeffisien ondulation | <0.5% |
| Waxtu tontu | <10ms |
- Pexe sarse yu am xel:
Courant/voltage budul soppeeku -kommutaasioŋ otomatik.
Tàngoor-sarse buñ delloo (-20 degre ba 60 degre ).
4.2 Njariñu dencukaay kuuraŋ
Benn kompiñi bu mag dafa wàññi courant surge bi ci 80% ba noppi yokk facteur puissance bi ba 0.99 ak ay module tampon supercapacitor (15F).
5. Sistemu seddal: Assurance ci yoriinu tàngoor
5.1 Ñaari-Arsitektu Seddal
- Indikatëri xaralay seddal ndox:
| Parametre | Valër buñ miin |
|---|---|
| Debit | 6–12L/simili |
| Pression buy ñàkk | <0.2MPa |
| Xeetu tàngoor | ±1 degre |
Defarkatu batëri dafa dakkal tàngooru bànku kondensatër bi ci 45±3 degre ak ay plaatu seddal buy soppi macceer (PCM).
5.2 Seddal air
- Parametru konveksioŋ forse:
Gaawaayu ngelaw li: 8–15m/s
Pression ngelaw li: 800-1500Pa
Guidance efficiency: >85%
6. Kadre structurel: Fondation mekanik bu jaar yoon
6.1 C-Kadre buy liggéey ci wàllu mekanik
| Parametre | Liñuy laaj |
|---|---|
| dëgëraay statik | Lu ëpp wala lu tollu ci 500N/μm |
| Resonans dinaamik | Lu ëpp wala lu tollu ci 80Hz |
| Baamtu njub | ±0,01mm |
6.2 Sistemu aar ci isolation
Design isolation bu bari-:
| Wàllu Aar | Klaas isolation | Test Voltage |
|---|---|---|
| loxo elektrod | Klaas F | 3kV/1simili |
| Chambre de condensateur | Klaas H | 5kV/1simili |
| Armoire de contrôle | Klaas B | 2kV/1simili |
Tëjteel
Benn kompiñi bu mag ci wàllu batëri wàññi na diiru wecci bànku kondansatër joge ci 4 waxtu wàcci ko ci 15 simili jaaraleko ci yeesali modular. Defarkatu aparey elektronik bu jaar yoon amna 99.998% ci rendement soudure ginaaw biñu defaree sistem electrode bi ci anam wu jaar yoon. Done yi dañu wane ni jéego yu am solo yi am ci wàll yi gëna am solo mën nañu gëna baaxal njariñudecharge condensateur soudure à pointsistem yi lu ëpp 50%. Ak xarala yu bees yu melni aparey yu am doole yu am karbidu silisium ak ay electrode wen yuy ndox, ëlëgudecharge condensateur soudure à pointdina am ultra-sarse/desarse bu gaaw (<0.1ms), intelligent self-repair, and energy recycling-ushering in a new era of precision manufacturing.
