Duggal: Coppite ci jëmmal station de travail
Ci biir yaram - ci - butig bu weex bu usine oto energie bu bees, 800kg ensemble kaadar ci wet ñu ngi ko teg ndànk ci biir C-boor bu am formu soudeur spot resistance vertical. Ci ligne de production électronique 3C automatisé, ab soudeur de résistance stationnaire mooy jeexal soudure yi ci micro-konektër yi ci vitees bu 3 soudure ci seconde. Ñaari xeeti aparey yooyu, ñoom ñoo yor 67% ci marse soudure spot resistance, ñu ngi soppali paradigm soudure yi ci defar yu bees yi ci yooni xarala yu wuute. Artikle bii dafay joxe jàngat bu xóot ci màndarga xarala yi ak àppu jëfandikoo gi ci "seexal biddiiw yii."
I. wuute ci wàllu genetik ci jëmmal
Njariñu barabu soudeur yu am resistance verticale
- Equipement yu taxaw, yu am jëmmu boor bu am formu C-, dañu am njariñ yu amul fenn ndax dañu ubbeeku:
- Pièce de travail bu rëy mën na yegg ba 1200mm, loolu mooy tax ñu mëna souder buntu yi ba 2.5m × 1.8m
- Kàttanu regle 3D: Amna XYZ ñetti - platform yuy toxu (njub ±0.1mm)
- Done yiñ jëlee ci benn entreprise buy defar oto komersiyaal dañuy wane ni: Ginaaw ñu soppi ci soudeur vertical bu am xóotaayu boor bu 800mm, diiru soudure bi ci montage cabine wàññeeku na joge ci 5 simili wàcci ko ci 2.5 simili, ba noppi jëfandikoo ekipmaa yi yokk na tollu ci 60%.
Rigidité de soudure à point de résistance stationnaire
- Equipement bu taxaw bu am structure portique dafay def jéego yu am solo ci kaadar bu tëju bi:
- Stabilite ci pression: Coppite ci pression ci soudure Lu néew wala lu tollu ci ±1.5% (buñu ko méngale ak ±3% ci masin yu taxaw yi)
- Tontu bu am doole: Gaawaayu pressurisation mën yegg ba 200mm/s (40% gëna gaaw masin yu taxaw yi)
- Defarkatu aerospace bi dafa wane ni: Bi ñuy souder ay tóol titanium yu 2.5mm, aparey bi taxaw dafa wàññi deviation standard bi ci diametre nugget soudure bi ci ±0.3mm wàcci ko ci ±0.08mm.
II. Séddale performance ci parametre teknik
Tegtale ci kàttan soudure
Sortie actuel:
- Equipement bu taxaw: 30-50kA (ñu tënk ko ci xóotaayu boli bi)
- Aparey bu taxaw: 50-80kA (jaara bu tëju dafay wàññi impedans)
- Done yiñ jëlee ci defarkatu ndab batëri yi: Bi ñuy souder tóol aluminium yu 3mm+3mm, xóotaayu dugg bi ak soudeur bu taxaw dafa ëppoon 22% ak masin bu taxaw.
Dimension Kontrol bu jaar yoon
Liggéeyukaay elektrod yi:
- Vertikaal: Dafay aju ci liggéey bu jaar yoon (±0.3mm)
- Dafay taxaw: Jëfandikoo laser ngir saafara jafe-jafe yi (±0.05mm)
- Ginaaw ñu soppi ci aparey yu taxawul, benn entreprise elektronik bu jaar yoon gis ni rendement bi ci soudure micro{0}}joge ci 92% yegg ci 99.5%.
wuute ci njariñu energie
- Aparey yu taxaw yi deñuy yokk 8-12% ci impedans biy ñàkk ndax yooni fiil yu gudd yi
- Aparey yu taxaw yi dañuy jëfandikoo jëmmal transformatër buñ boole mu mëna jëfandikoo energie kuuraŋ bu yegg ba 85%
- Konsommasioŋ energie ci benn ligne de production tóol ci aparey yi dafa wane ni: Konsommasioŋ energie bu benn poñ ngir soudeur yu taxaw yi moo gëna néew 18% ci soudeur yu taxaw yi.
III. Xaajale wurus bu senaario aplikaasioŋ
Domaine yu méngoo ak jumtukaayi taxaw
- Panelu yaram oto: soudure multi-angle pièce courbe complexe yu melni buntu ak capot
- Machine de construction: Soudure bu baax ci jumtukaayi tabax yu mag yu melni taksi ak boîte de cargo
- Benn kompiñi buy defar kamioŋ yu diis, dafa defar 12 soudeur yu taxaw ñu nekk benn liiñ bu yomb, loolu tax ñu mëna defar 6 modeli oto yu bari, te diiru coppite bi wàññeeku ba 15 simili.
Battleground bi gëna mag ngir jumtukaayi taxaw
- Batëri yu bees:
- Elektronik yu jaar yoon: Micro-soudure diggante ngir telefon ci diggu-plaque ak kadre ordinatër
- Ginaaw ñu adoptesoudure à point stationnaire, benn entreprise buy defar batëri yu am doole yokk na gaawaayu soudure module bi ba 1.2 seconde ci barab bu nekk, wàññi ligne de production Cycle Time (CT) ci 28%.
Yokkateg njariñ ci jëmmal Hybrid
- Defarkatu mbir yu weex yi jël nañu ci anam wu bees ab pexe booy boole lu taxaw + lu taxaw:
- Equipement stationnaire yi dañuy souder pièce tóol yiñ miin (armoires, brackets)
- Equipement vertikaal yi dañuy jëfandikoo cër yu am formu - (jëppukaayu buntu yi, bandi dagg yi)
- Bokk na ci li ñuy jëfandikoo ci jumtukaay yi, joge ci 76% yegg ci 89%, loolu moo sakkanal 3 milioŋ ci RMB ci dugal xaalis ci jumtukaay yi ci at mi.
IV. Parametre yu am solo ngir tànneef
Punt biy xaajale wurus ngir dëgëraay bi
- Equipement vertical: Baaxna ci soudure plaque yu yam - (0.5-4mm)
- Equipement bu taxaw: Mingi yam ci - yaatuwaayu muur (0.3-6mm)
- Test yiñ def ci benn kompiñi buy defar ay fotëy asiye dañu wane ni: Bi ñuy souder tóol asiye bu sedd bu 3mm, dundu electrode bi ci aparey bu taxaw mingi ëppoon 1,8 yoon dundug aparey bu taxaw.
Yoon wiy yemale jamonoy siklu defar
- Equipement vertikaal: Benn -point cycle 1-3 secondes (ak waxtu positionnement)
- Aparey bu taxaw: Mën yegg ba 0.6-1.5 segond (otomaasioŋ buñ boole)
- Bi ñuy dugalsoudure à point stationnaire, benn kompiñi buy defar pièce auto dafa wàññi diiru cycle de soudure ngir buckle sentiir de sécurité joge ci 2.4 seconde ci pièce bu nekk dem ba ci 1.1 seconde ci pièce bu nekk.
-Njëg ci diir bu yàgg-Njariñ
- Xeetu jumtukaay yi|Dugal xaalis bu njëkk (RMB)|Njëg li ciy toppatoo|Efficacité bu mat sëkk
- taxaw|250,000|Low|82%
- Stationnaire|800,500,000|Relatif bu kawe|89%
- Benn TCO (Total Cost of Ownership) jàngat bu benn sosiete buñ lim amal, dafa wane ni: Ci diiru juróomi at, njëgu benn poñ ngir jumtukaay yu taxaw dafa wàññeeku 34% ci jumtukaay yu taxaw.
V. Tendens buy boole jëm kanam gi ci xarala yu bees yi
- Ak siiwal xaralay inverter fréquence moyenne, ñaari xeeti soudeur spot yi ñu ngi jaar ci ay pexe yu yàgg ya:
- Equipement yu taxaw yi dañuy boole ay servo drive, njubteg positionnement bi yokk ba ±0.05mm
- Aparey bu taxaw amna sistem buy xool, buy yegg ci 6-degree-ci moom sa bopp ci kompensaasioŋ dinaamik
- Benn soudeur vertical bu bees ci benn entreprise soldaar mën na souder alloy titanium 3mm ci anam wu wóor, dooleem yegg ba 91% ci macceer bi ñuy jëfandikoo.
Conclusion: Bokk xalaat ci valeur ci anam yu wuute
Sudee ab soudeur spot vertical matna 1 milioŋ ci buntu charnière soudure ci ligne de production automobile, ak sudee ab masin bu taxaw def ci diir bu tar bu 0.3 seconde ci spot bu nekk ci atelier batëri, competition bi am ci digganté ñaari xeetu ekipmaa yi mooy ñaari toppu defar ak njub. Caabiy tànneef mingi ci xam-xam bu xóot: njariñu neexaay bi masin yu taxaw yi méngoo ak laaj elastisite bu bari -mix, low-production volume, ci noonu la màndarga yi gëna jub ci masin yu taxaw yi méngoo ak li ñuy laaj ci production automatisé bu mag. Bi xaralay soudure spot resistance di wéy di jëm kanam, ñaari xeeti aparey yi, ñu am doole ci xarala yu bees yu melni seex numérik ak saytu bu am xel, ñu ngi boole seen doole ngir defar ci kàrt planu soudure ngir defar ci anam wu jaar yoon.
